STEPS
TOOLS
You can either start with a new chassis or contact a supplier/manufacturer for rejected parts. In this case I wanted to fit something in an empty half-rack slot that I had open for a long time.
Make sure the height of the circuit board will fit in the enclosure.
Drill holes to match the position of where the circuit board was originally mounted.
I had to mount a transformer as well, use twist connectors to protect all exposed wire joints.
Before mounting the circuit board, place something underneath to protect the contacts from making a connection with the chassis. Here I used adhesive pieces of velcro.
Wiring the front panel can get messy, make sure to label everything clearly, also having a schematic on hand will help.
When you are finished wiring, consider spending some extra money on a custom faceplate, it definitely makes a difference.
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